by micropedes1 » Mon Mar 20, 2017 7:49 am
Russ, I took a piece of round 1" stock and threaded it on my lathe (1x20NF, I think). Then center drilled it and tapped it 7/16 x 20NF. Then I parted it off in approximately 1 inch pieces. Then I threaded a 7/16 tapered head cap screw thru the parted piece and into the end of the output shaft and checked with impeller mounted to make sure that the distance to the engine face was the same all the way around. Once certain that the impeller was running true, I tapered the contact between the threaded piece and the shaft and welded them together in stages, making sure that I did not get the shaft too hot and ruin the seal in the housing. Assembly of close-attached pump might require washers to space the housing out far enough to obtain the correct clearance and to compress the seal spring on the pump. The only other alternative is to grind the end of the now-threaded shaft so that the impeller is a proper fit.
Lots of work unless you have the right tools. Lots of headaches even with the right tools. There is enough clearance between the large 6 inch impeller and the volute on the big Keene pump so that you can run with .006-.008 inch of wobble in the impeller if you do not get it quite right. Rough on the motor's bearings though.